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Hello metalsmither's,

It is spring here and although winter is refusing to let go, the birds are singing up a storm which definitely keeps the cold at bay!

Friends of ours are keen prospectors, and after some years of dredging and panning they asked me to make some rings from the placer gold. Here they are panning gold in Indiana for their rings. Very tough......RESPECT!

Metalsmith Newsletter - Fused Gold Panning
Photo Credit - D&V

Their instructions were very specific – the gold had to be used as is, – no alloying.
That in itself can be quite challenging.

Generally, placer gold comes in at 22kt with the addition of various other heavy metals like lead and copper and silver, which can cause cracking during working.

In most instances re-melting at high heat can be a solution.

Metalsmith Newsletter - Fused Gold Melt Cracking

I solved the cracking by melting the gold bar at high heat about five times.
Then eventually cutting it into smaller sections, so that the heat gets to the impurities more evenly.
I used a large amount of potassium nitrate, which reacts with base metals, effectively removing them from the melt.
Stirring with a carbon rod also draws the impurities out.

There was minimal loss of gold in all the melts. This video shows how the placer gold went through the melting and rolling process.

Solution melt porous cracked gold

Then I made the rings. Again, the brief was no foreign metal must be added. Also, I told them that high carat gold is very soft and should be worn with care.
I achieved this by "brazing" the gold ie not using any solder.

Metalsmith Newsletter - Fused Gold Melt Smaller Parts
Metalsmith Newsletter - Fused Gold Rolled Flat
Metalsmith Newsletter - Fused Gold Braising Joint
Metalsmith Newsletter - Fused Gold Rings Formed

Their custom rings turned out exactly what they had in mind capturing the essence of their expeditions.

Metalsmith Newsletter - Fused Gold Custom Rings

Fusing metal is a technique that opens a great design scope. Here are a few tutorials showing the technique.

RECOMMENDED TUTORIALS



Modern Fused Eternity Ring Making

This instruction combines a classical eternity ring offset by organic fused bands on either side.

Modern Fused Eternity Tutorial - US$27

Comprehensive Tutorial on Metal Fusing Technique

A very popular and often requested technique is how to fuse metal.

This tutorials on the fusing of metals goes into detail and explains the technique comprehensively.

Metal Fusing Technique Tutorial - US$37

Making Rose Earrings

In this tutorial I am making a small set of rose earring studs with a center gem set bezel as stamen.

Rose Earring Tutorial  - US$25

Flip Over Ring Tutorial

This tutorial shows how to make a unique flip over ring set with two gemstones on both ends of the same bezel. 

The bezel is accurately drilled and then riveted to make the shanks swivel.

Flip Over Ring Tutorial - US$23

FREE TUTORIAL



This free tutorial shows how to make your own rotary burnishing tools.
These burnishing tools are used in various metalsmithing application to smooth out and cover up porosity holes in metal and come in handy when fusing metal.

JEWELRY MAKING TOOLS



Many of you have asked for a mini bench vice to supplement the Drill-Str8 Mini Drill Press.

I am working on a prototype vice for bench that is about 1.5 inches - 40mm in size.

This vice is used for holding rings and various odd shapes and the setting of stones.
It will have a v-groove to hold wire and tubing.

The center rod seen in the picture below prevents tapered rings from slipping out.

Small bench vice prototype

At the same time I'm developing a saw frame that is made out of titanium.

I designed a new method of tightening the saw blade. No more injuries to the sternum.

Also each handle will be custom made with it's own artistry.

Jewelers bench piercing saw frame development

Until next time.
Remember to make each day count and an inspiration at the bench.


Warmest regards,

Hans Meevis

Previous Metalsmith Newsletter Editions

- Clasps - Spring Clasps
- Pavé - Gemstone Setting
- Marquise - In jewelry designs
- Collets - Elegant tapered collets
- Earrings - A top gift request
- Rivets - Covering jewelry making with rivets and the Rivet Maker Tool
- Geometric Designs - Making jewelry with geometric designs
- Setting - Gemstone setting tools and methods
- Pearls - More about pearls and pearl cup making
- Video Tutorial - Making Art Ring
- Drill-Str8 - The portable mini drill press on the jewelers bench
- Jewelry Design - The ins and outs of designing jewelry
- Workbench - Efficient work flow and optimum tool arrangements in jewelers workshop
- Antique - Inspiration from antique designs, plique-à-jour enameling and workshop wisdom.
- Circles - Design jewelry with circle motif such as decorative circle collet
- Nature - Flower, Owl, Dragonfly Brooches and Insect Casting
- Gems - Gem Carving and Making Halo Ring Tutorial
- Wallace Chan Exhibition and the making of a Celtic Style Ring
- Masonic Unfurling Ball Pendant and "Ring in a Ring" jewelry tutorial